System-size effect on the friction at liquid-solid interfaces

The friction at the liquid-solid interfaces is widely involved in various phenomena ranging from nanometer to micrometer scales. By the molecular dynamic(MD)simulation, the friction properties of liquid-solid interfaces at the molecular level are calculated via the Green-Kubo relation. It is found that the system size will influence the value of the friction coefficient, especially for the solid surfaces with the larger polar charge. The value of the friction coefficient decreases with the increase in the system size and converges at large system sizes. The large polar charge will lead to a significant friction coefficient. However, the diffusion of water molecules on this surface is almost a constant, indicating that the diffusion coefficient seems to be independent of the system size and polar charge. This work provides insights for the selection of the system size in modeling the frictional properties of hydrophobic/hydrophilic surfaces.     

Microstructure evolution and mechanical property of pulsed laser welded Ni-based superalloy

For evaluating the microstructure evolution and mechanical property of Ni-based Hastelloy C-276 weld joint by the pulsed laser welding, the influence of pulsed laser welding on the microstructure and mechanical property of the weld joint is investigated by the analysis of the microstructure morphology, microhardness, phase structure and tensile property. The results indicate that, in the fusion zone three sections are divided on the basis of the patterns of grain structures. In the weld joint, the element segregation is found, but the trend of brittle phase׳s formation is weakened. The weld microhardness presents just a little higher than that of base metal, and there is no obvious the softened heat affected zone. Meanwhile in the weld joint, the phase structure is still the face-center cubic with the tiny shift of peak positions and widened Full Width at Half-Maximum. The yield strength of weld joint is the same as that of base metal, and the tensile strength is nearly 90% of that of base metal. The decreased tensile strength is mainly attributed to the dislocation piling-up.     

甲烷浓度对碳化硅基底金刚石薄膜摩擦性能影响

利用热丝化学气相沉积法(HFCVD)在碳化硅基底上制备金刚石薄膜,采用场发射扫描电子显微镜、拉曼光谱仪、原子力显微镜研究了在不同甲烷浓度条件下制备的金刚石薄膜表面形貌及物相组成,在干摩擦条件下通过往复式摩擦磨损实验测试并计算了已制备金刚石薄膜的摩擦系数和磨损率,结合物相分析及摩擦磨损实验结果分析了甲烷浓度的改变对金刚石薄膜摩擦磨损性能的影响。结果表明,由于甲烷气体含量的升高,金刚石薄膜结晶质量下降,薄膜由微米晶向纳米晶转变。摩擦磨损实验结果显示:3%甲烷浓度条件下制备的金刚石薄膜耐磨性较好,磨损率为2.2×10^-7 mm³/mN;5%甲烷浓度条件下制备的金刚石薄膜摩擦系数最低(0.032),磨损率为5.7×10^-7 mm³/mN,制备的金刚石薄膜的耐磨损性能相比于碳化硅基底(磨损率为9.89×10^-5 mm³/mN)提升了两个数量级,显著提高了碳化硅基底的耐磨性。     

Analytical and numerical studies for Seiches in a closed basin with bottom friction

A standing wave oscillation in a closed basin, known as a seiche, could cause destruction when its period matches the period of another wave generated by external forces such as wind, quakes, or abrupt changes in atmospheric pressure. It is due to the resonance phenomena that allow waves to have higher amplitude and greater energy, resulting in damages around the area. One condition that might restrict the resonance from occurring is when the bottom friction is present. Therefore, a modified mathematical model based on the shallow water equations will be used in this paper to investigate resonance phenomena in closed basins and to analyze the effects of bottom friction on the phenomena. The study will be conducted for several closed basin shapes. The model will be solved analytically and numerically in order to determine the natural resonant period of the basin, which is the period that can generate a resonance. The computational scheme proposed to solve the model is developed using the staggered grid finite volume method. The numerical scheme will be validated by comparing its results with the analytical solutions. As a result of the comparison, a rather excellent compatibility between the two results is achieved. Furthermore, the impacts that the friction coefficient has on the resonance phenomena are evaluated. It is observed that in the prevention of resonances, the bottom friction provides the best performance in the rectangular type while functioning the least efficient in the triangular basin. In addition, non-linearity effect as one of other factors that provide wave restriction is also considered and studied to compare its effect with the bottom friction effect on preventing resonance.     

体外预应力梁摩擦效应的非线性分析

构造了简单的体外预应力梁的摩擦单元,摩擦单元位于转向块和体外筋之间的角平分线上,能模拟转向块和体外筋之间的有摩擦或无摩擦滑移。考虑混凝土、钢筋和体外筋应力-应变的非线性关系,采用梁截面弯矩-轴力-曲率的三折线模型,探讨了体外预应力梁的性能。对简支梁和连续梁的不同因素进行计算,包括不同摩擦系数、不同体外筋和钢筋面积、不同偏心距以及对称和非对称荷载形式。计算结果表明,对于简支梁和对称荷载下的连续梁,承载力的摩擦效应可以忽略,最大预应力增量和挠度的摩擦效应不宜忽略,最小预应力增量的摩擦效应明显;对于非对称荷载下的连续梁,承载力、最大和最小预应力增量以及挠度的摩擦效应不可忽略。     

中国聚变工程实验堆水冷包层钢构件流道成形控制研究

针对CFETR水冷包层流道钢构件热等静压制备时易变形压塌问题，利用单轴扩散焊设备开展了焊接工艺参数优化试验。在此基础上，重新设计了流道焊接界面位置和尺寸，用两步热等静压扩散焊法制备出了流道变形可控的平板型第一壁钢构件模块。优化试验表明，低活化钢试样的固相扩散焊温度需高于950℃，焊后经过760℃/60min回火热处理试样力学性能可以得到有效回复。     

Modeling and numerical simulation of the resistance spot welding of zinc coated steel sheets using rounded tip electrode: Analysis of required conditions

This paper investigates the essential conditions to improve the accuracy of a resistance spot welding computational study of advanced zinc coated steel sheets using rounded tip electrode. An experimental analysis is performed to highlight the required considerations for a suitable simulation. A sequential Electrical-Thermal-Metallurgical and Mechanical (ETMM) finite element analysis with appropriate precautions of the contact conditions enables to accurately simulate the nugget development during the welding. A critical smooth evolution of the contact radius is required. A fine meshing with an interfacial mesh size of at least 0.05 × 10⁻³ m combined with a coupling time step of 0.0025 s between the electrical-thermal-metallurgical and the mechanical analysis allows a regular incrementation of the contact radius, without burdening the time computing. Accurate values of the contact resistance depending on the interfacial pressure and temperature are essential for a good simulation of the nugget size. The ETMM calculation is successfully extended to the simulation of the welding of a typical two sheets assembly.     

Liquid single- and gas—liquid two-phase flows of magnetic fluid in the presence of a high non-uniform parallel magnetic field

The effect of a non-uniform parallel high magnetic field on flow control characteristics is investigated experimentally for a magnetic fluid single-phase flow and an air—magnetic fluid two-phase flow in a vertical channel. It is found that as the magnetic field strength is increased, the friction factor of the single-phase flow increases significantly. For the two-phase flow, the friction pressure loss and the head pressure loss, which is smaller than the friction loss, are negligibly small compared with the magnetic pressure loss. In the case where air is injected 27.9d upstream from the maximum magnetic field, the air flow is blocked by the magnetic force in the entrance of the magnetic field, which leads to increases in both local void fraction and pressure drop there. In the case where air is injected 1.43d downstream from the maximum magnetic field, the air flow is accelerated, resulting in a decrease in void fraction and an increase in pressure rise. In the latter case and under the present range of experimental conditions, the magnetic pumping head reaches 0.02 MPa at the highest, and the maximum circulation flow rate reaches twice as high as non-magnetically driven flow rate.